End-to-End Solutions for Modern Foundries
From metal melting (1200-1600°C) to finished casting—we integrate automation, quality control, and sand recycling to solve foundry's core pain points.
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Solve Foundry's Critical Challenges
Modern foundries require seamless integration of melting, molding, pouring, and finishing processes. Our solutions address core challenges: consistent metal quality (1200-1600°C), minimal casting defects, efficient sand recycling, and compliance with environmental regulations.
Integrated Process Control
Centralized systems that monitor and optimize every stage—from raw material input to finished casting inspection
Quality Assurance
Real-time defect detection (ultrasound, X-ray) and material analysis to ensure casting integrity
Sustainable Operations
Energy-efficient melting, 95% sand recycling, and emission control systems to meet global environmental standards
End-to-End Foundry Workflow
Our solutions cover every stage of the foundry process—ensuring consistency, efficiency, and quality from raw material to finished product.
Raw Material Prep
Automated material handling, sorting, and pre-treatment for consistent metal composition
Melting
Induction/arc furnaces with precise temperature control (1200-1600°C) and alloy analysis
Molding & Core Making
Automated sand molding, core shooting, and mold assembly for dimensional accuracy
Pouring & Solidification
Robotic pouring with controlled flow rates and cooling systems to prevent defects
Finishing & Inspection
Cleaning, deburring, heat treatment, and non-destructive testing for quality assurance
Integrated Process Benefits
Connecting every stage of casting with centralized control cuts waste, boosts efficiency, and ensures consistent quality.
30% Higher OEE
Overall Equipment Efficiency
98% Quality Rate
Reduced rework and scrap
40% Faster Cycle Time
From raw material to finished part
25% Energy Savings
Optimized melting and process control
95% Sand Reuse
Closed-loop sand processing system
Full Traceability
From material to finished product
Integrated Solutions for Every Foundry Stage
Our equipment portfolio covers the entire foundry workflow—from material handling to final inspection—engineered for reliability and performance.
Solve Foundry's Biggest Pain Points
We address the unique operational challenges of foundries with targeted, data-driven solutions.
Casting Defects
Porosity, shrinkage, and inclusions cause 10-15% scrap. Our automated pouring + real-time temperature control cut defects by 85%.
Sand Waste
Traditional foundries waste 30-40% of molding sand. Our closed-loop recycling systems recover 95% of sand, saving $50k+/year in material costs.
High Energy Use
Melting accounts for 60% of foundry energy costs. Our induction furnaces with heat recovery reduce consumption by 25-30%.
Labor Intensity
Manual processes limit throughput and increase variability. Our automation reduces labor needs by 50%+ while boosting output by 150%.
Environmental Compliance
VOCs and particulate emissions face strict regulations. Our filtration systems reduce emissions by 90%, meeting EU CE and US EPA standards.
Process Visibility
Lack of real-time data hinders optimization. Our MES system provides end-to-end traceability and performance analytics.
Key Applications in Foundry Industry
Our foundry systems serve diverse industries, each with specialized casting requirements and quality standards.
Automotive Aluminum Alloy Wheel
Suitable for the lightweight needs of auto assembly plants, our high-precision die casting machines can efficiently produce high-strength aluminum alloy wheels.
Mining Wear-Resistant Liner
For mineral mining scenarios such as copper mines, our sand casting production line can mass-produce impact-resistant wear-resistant liners.
Agricultural Machinery Gearbox Housing
Meeting the supporting needs of agricultural machinery, our small and medium-sized casting equipment can produce cast iron gearbox housings for tractors.
Oil & Gas Wellhead Valve Body
Serving the needs of oil field exploitation operations, our precision casting equipment can produce high-pressure resistant and sealed alloy valve bodies.
Measurable Improvements for Foundries
Our integrated solutions deliver significant improvements in quality, efficiency, and sustainability for foundry operations.